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Fixtures
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Mesh Settings
Using curvature-based mesh
Using h-adaptive method with mesh coarsening enabled
Mesh Convergence
Material yield strength: 460 MPa
Brake + Right Turn
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Max stress not converging, but stays within a range of 123-190 MPa < material yield strength (460 MPa) with SoF = 2.42 → PASS?
Max Node Size (mm) | Mesh Picture, after h-adaptive refinement | Max Stress (MPa) | Location/Results |
|---|---|---|---|
2.05 |    | 139.5 |    |
1.76 |    | 128.6 |    |
1.5 |    | 123.2 |    |
1.25 |    | 127.2 |    |
0.95 |    | 189.8 |    |
Recommendations
Could think about adding a fillet on countersink hole edge to add more material at high stress location? Would probably be hard to control while machining, though