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Foam/MDF Dimensions
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Order of Manufacturing (First to Last)
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Method
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BB Bottom
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Wet Layup
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RE Bottom
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Wet Layup
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BB Wall (x2)
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Infusion
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BB Lid
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Infusion
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RE Right Wall
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Infusion
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RE Left Wall
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Infusion
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RE Lid
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Infusion
Misc. Components Manufacturing Plan
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Securing Brackets Part | MDF Sheet Absolute Dimensions (mmin) | Order (in) |
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BatteryBoxWallPlugBatteryBoxWallMold | 30912.65 x 1170 x 20 (x3 sheets) | 1.5” x 4” x 20mm (x3 sheets) | BatteryBoxBottomPlug | 795.66 x 1170 x 20 (x2 sheets) | 3” x 4” x 20mm 19 x 46.06 x 2.36 | 14 x 48 x 2 (x2 sheets) | BatteryBoxLidPlugBatteryBoxLidMold | 80832.36 55 x 1170 x 20 (x3 sheets)3” x 4” x 20mm (x3 46.06 x 2.78 | 34 x 48 x 2 (x2 sheets) | RearElecLeftWallPlugRearElecLeftWallMold | 30912.65 19 x 106241.45 x 20 (x4 sheets)1.5” x 3.5” x 20mm (x4 83 x 3.03 | 14 x 48 x 2 (x2 sheets) | RearElecRightWallPlugRearElecRightWallMold | 30912.65 19 x 106241.45 x 20 (x4 sheets)1.5” x 3.5” x 20mm (x4 83 x 3.03 | 14 x 48 x 2 (x2 sheets) | RearElecBottomPlugRearElecLidMold | 75332.76 63 x 100142.66 x 20 (x2 sheets)84 x 2.5” x 3.5” x 20mm 59 | 34 x 48 x 2 (x2 sheets) | RearElecLidPlug | 798.36 x 1071.06 x 20 Final Order | | 48 x 96 x 2 (x3 sheets) | 3” x 4” x 20mm (x3 sheets) | Final Order | 1.5” x 4” x 20mm (x11 sheets) 3” x 4” x 20mm (x10 sheets) |
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Molds and Final Fibreglass Parts
Mold Manufacturing Plan
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Final Fibreglass Part Manufacturing Plan
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+ 3 sheets extra = 6 sheets (Foam) 48 x 96 x 3/4 (x8 sheets) + 3 sheets extra = 11 sheets (MDF) |
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