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All available failure criteria are listed together with their failure mode abbreviations as used in failure mode plots.

Terms:

  • e = strain, s = stress

  • 1 = material 1 direction, 2 = material 2 direction, 3 = out-of-plane normal direction, 12 = in-plane shear, 13 and 23 = out-of-plane shear terms

  • I = principal I direction, II = principal II direction, III = principal III direction

  • t = tension, c = compression

Criteria:

  • Maximum Strain: e1t, e1c, e2t, e2c, e12

  • Maximum Stress: s1t, s1c, s2t, s2c,s3t, s3c, s12, s23, s13

  • Tsai-Wu 2-D and 3-D: tw

  • Tsai-Hill 2-D and 3-D: th

  • Hashin: hf (fiber failure), hm (matrix failure), hd (delamination failure)

  • Puck (simplified, 2-D and 3-D Puck implementations are available): pf (fiber failure), pmA (matrix tension failure), pmB (matrix compression failure), pmC (matrix shear failure), pd (delamination)

  • LaRC 2-D and 3-D: lft3 (fiber tension failure), lfc4 (fiber compression failure under transverse compression), lfc6 (fiber compression failure under transverse tension), lmt1 (matrix tension failure), lmc2/5 (matrix compression failure)

  • Cuntze 2-D and 3-D: cft (fiber tension failure), cfc (fiber compression failure), cmA (matrix tension failure), cmB (matrix compression failure), cmC (matrix wedge shape failure)

  • Sandwich failure criteria:

    • Wrinkling: wb (wrinkling bottom face), wt (wrinkling top face)

    • Core Failure: cf

  • Isotropic failure criteria - Von Mises: vMe (strain) and vMs (stress)

Weighting factor: The inverse reserve factor of each failure mode is multiplied by the accordant weighting factor.

  • 1: no safety

  • 2: safety of two

Reserve Factor

The reserve factor Image Added indicates margin to failure. The applied load multiplied by the reserve factor gives the failure load:

Image Added

Reserve factor values greater than one indicate positive margin to failure and values less than one indicate negative margin. The values of reserve factors are always greater than zero.

The critical values of reserve factors lie between zero and one, whereas the non-critical values range from one to infinity. Whether the results are shown in numeric form or as contour plots, the non-critical values tend to be emphasized in comparison to critical values. Therefore, the inverse reserve factor Image Added is often preferred in practical use:

Image Added

The non-critical values of Image Added range from zero to one and the critical values from that on.

The margin of safety Image Added is an alternative for the reserve factor in indicating margin to failure. The margin of safety is obtained from the corresponding reserve factor with the relation

Image Added


A positive margin of safety indicates the relative amount that the applied load can be increased before reaching failure load. Correspondingly, a negative margin of safety indicates how much the applied load should be decreased. Margins of safety are typically expressed as percentages.

TLDR:

Three failure mode measures are available:

  • IRF = Inverse Reserve Factor (IRF) defines the inverse margin to failure. Load divided with IRF is equal to the failure load. IRF >1 discloses failure.

  • MoS = Margin of Safety (MoS) defines the margin to failure. MoS is defined as (1/IRF - 1). MoS < 0 discloses failure.

  • RF = Reserve Factor (RF) defines the margin to failure. Load multiplied with RF is equal to the failure load. RF < 1 discloses failure.


Weighting Factor

Several failure criteria implemented in ACP are able to predict the failure mode, for example whether fiber or matrix failure occurs first. It is possible to assign weighting factors to individual failure mode criteria and thus create a certain bias towards or against a specific failure mode. As a result, failure criteria can be tuned to specific requirements. A design may require a higher safety against delamination than against fiber failure and the weighting factor of delamination is increased.

Using the maximum stress criterion as an example, the following shows the implementation of weighting factors in ACP:

Image Added
TLDR: If you're worried about a specific failure mode more than another, add a weighting factor. This will be reflected in the likelihood of the failure criteria and failure mode that you have specified 

Guide to Composite Failure Criteria

ACP-Post provides a number of failure criteria for the strength assessment of composites. Both established and basic as well as recent and advanced failure criteria are included in the program. This section provides some guidance on the selection of failure criteria.

  • It is advised that you use failure criteria that distinguish between different failure modes (for example, fiber failure or matrix failure).

  • The use of all-inclusive quadratic failure criteria is not advised (for example, Tsai-Wu, Tsai-Hill, or Hoffman). In most situations, these criteria are less accurate than others and provided minimal information on any failure.

  • It is more conservative to combine different failure criteria (Puck, Max Stress, and LaRC) than using any single criterion.

  • In general, failure criteria that consider all in-plane stresses (s1, s2, s12) and the out-of-plane interlaminar shear stresses (s13, s23) should be used, as these results are available in a shell model.

  • 3-D stresses (s3) can often be ignored in thin laminates with moderate curvature. Otherwise, Puck 3-D can be used to investigate delamination.

  • 3-D solid models can be used to get more accurate results, especially if out-of-plane stresses are being investigated.

  • Wrinkling and Core Failure should be evaluated for sandwich structures.

  • The use of Puck 2-D is recommended over the use of Puck Simplified.


Failure Criterion Function

The strength of materials and material systems under multiaxial loads can be predicted based on different failure criteria. Failure criteria relate the material strength allowables, defined for uniaxial tension-compression and shear, to the general stress-strain state due to multiaxial loads. Typically failure criteria are presented as mathematical expressions called failure criterion functionsImage Added, which are functions of the stresses (or strains) and the material strength.

The values of failure criterion functions change with load similarly as the inverse reserve factor (values below one are non-critical and one indicates failure). However, the values are generally not equal except at the failure point. The reserve factorImage Addeddescribes the distance from the point of the applied load to the failure point. Typically a numeric line search method is used for determining the value ofImage Addedbased on the selected failure criterion, stresses and strains due to the applied load, and material strength allowables.


Maximum Strain Criterion


In the maximum strain criterion, the ratios of the actual strains to the failure strains are compared in the ply principal coordinate system. The failure criterion function is written as

Image Added

where:

Image Added


Maximum Stress Criterion

In the maximum stress criterion, the ratios of the actual stresses to the failure stresses are compared in the ply principal coordinate system. Thus, the failure criterion function is

Image Added


where:

Image Added


Hashin Failure Criterion


In the Hashin criterion, criticality of tensile loads in the fiber direction is predicted with the expression:


Image Added

Under compressive loads in the fiber direction, failure is predicted with an independent stress condition:



Image Added

In the case of tensile transverse stress, the expression for predicting matrix failure is:


Image Added

A more complex expression is used when the transverse stress is compressive:


Image Added


Delamination (tension and compression) is predicted with this expression:


Image Added


The most critical of the failure modes is selected:


Image Added


Puck Failure Criteria

There are several different Puck Failure criteria, the following sections describe them.

Simple and Modified Puck Criterion

The two oldest Puck failure criterion formulations are simple Puck and modified Puck. Both criteria consider failure due to longitudinal loads and matrix failure mode due to transverse and shear loads separately ([27] and [28]).

For both the simple and modified Puck criteria, failure in fiber direction is calculated the same way as in the maximum stress criterion:

Image Added


Matrix failure is calculated differently for each formulation as illustrated in Equation 5–61 for simple Puck. Equation 5–62 demonstrates how tensile or compressive failure stresses are used depending on the stress state.

Image Added


where:

Image Added


The modified Puck criterion differs from the simple criterion only in the formulation for matrix failure:

Image Added


As in Hashin Failure Criterion, the failure occurs when either Image Added or Image Added reaches one, so the failure criterion function is:

Image Added


Despite being called simple in the failure criteria configuration in the Failure Criteria Definition dialog the Puck modified version is actually implemented. The name is referring to the simplicity of that criterion in comparison to Puck's Action Plane Strength Criterion.

5.3.4.5.2. Puck's Action Plane Strength Criterion

The following sections describe the different failure modes for Puck’s action plane strength criterion.

5.3.4.5.2.1. Fiber Failure (FF)

As in the simple Puck criterion, one option for evaluating fiber failure is to use the maximum stress criterion for that case ([29], [30], and [31]):

Image Added


and similarly a maximum strain criterion:

Image Added


A more complicated version for FF criterion was presented by Puck for the World Wide Failure Exercise, but the maximum stress criterion is considered sufficient for the case of FF.

5.3.4.5.2.2. Interfiber Failure (IFF)

Interfiber failure is formulated differently depending on the model type.

Plane stress-state

Interfiber failure, or interfiber fracture ([29] and [30]) can be explained in the cutting plane for which the principal stress Image Added of a UD layer is zero in the case of plane stress.

Figure 5.6:  Fracture Curve in σ2, τ21 Space for σ1 = 0

Image Added

The Image Added curve consists of two ellipses (modes Image Added and Image Added) and one parabola (mode Image Added). Generally Puck's action plane strength criterion is formed utilizing the following 7 parameters, Image Added, where Image Added stands for fracture resistances and Image Addedfor slope parameters of the fracture curves. The symbols Image Added and Image Added denote the reference to direction parallel to the fibers and transverse (perpendicular) to the fibers. The values for Image Added and Image Added define the intersections of the curve with Image Added-axis, as well as Image Added for the intersection with Image Added-axis. The slope parameters Image Added and Image Added are the inclinations in the latter intersections.

The failure conditions for IFF are:

Image Added


The superscript Image Added denotes that the fracture resistance belongs to the action plane.

Image Added


The assumption Image Added is valid here and leads to:

Image Added


Equation 5–70 is also valid.

Image Added


As the failure criterion functions and the functions for their corresponding stress exposure factors Image Added are the same, they can be written as follows (given Equation 5–69 and Equation 5–70):

Image Added


3-D Stress State

While the latter formulations have been a reduced case working in (Image Added)-stress space, the 3-D stress state can be described with Equation 5–72:

Image Added


where:

Image Added
Image Added
Image Added

From the above equations, the failure criterion function is formulated in the fracture (action) plane using the corresponding stresses and strains. The formulations for the stresses Image Added, Image Added, and Image Added in an arbitrary plane with the inclination angle Image Added are:

Image Added


To find the stress exposure factor Image Added the angle Image Added is iterated to find the global maximum, as the failure will occur for that angle. An analytical solution for the fracture angle is only available for plane stress-state by assuming:

Image Added


which leads to formulations for the exposure factor:

Image Added


Puck illustrated in [29] that the latter criterion can be used as a criterion to determine delamination, if an additional weakening factor for the interface Image Added is applied, finally resulting in:

Image Added


The active failure mode depends on the fraction angle Image Added and the sign of Image Added. Delamination can occur if Image Added is positive and Image Added is 90 degree. The failure modes Image Added and Image Added happen with negative Image Added.

Puck Constants

Different default values for the coefficients are set for carbon and glass fiber plies to:

Carbon: Image Added
Glass: Image Added

Those values are compliant with recommendations given in [32].

Influence of fiber parallel stresses on inter-fiber failure

To take into account that some fibers might break already under uniaxial loads much lower than loads which cause ultimate failure (which can be seen as a kind of degradation), weakening factors Image Added can be introduced for the strength parameters. Puck formulated a power law relation in [29]:

Image Added


where Image Added and Image Added and Image Added can be can be experimentally determined.

Different approaches exist to handle this problem numerically. The function given in Equation 5–77 can be replaced by an elliptic function:

Image Added


where:

Image Added
Image Added and Image Added are degradation parameters.

In ACP, the stress exposure factor is calculated by intersecting the weakening factor ellipse with a straight line defined by the stress vector using the parameters:

Image Added
Image Added
Image Added
Image Added

Otherwise the fiber failure criterion determines the stress exposure factor Image Added.

Default values for the degradation parameters are Image Added and Image Added.


LaRC Failure Criterion

LaRC03 (2-D) and LaRC04 (3-D) are two sets of failure criteria for laminated fiber-reinforced composites. They are based on physical models for each failure mode and distinguish between fiber and matrix failure for different transverse fiber and matrix tension and compression modes. The LaRC criteria take into account that the apparent (in-situ) strength of an embedded ply, constrained by plies of different fiber orientations, is different compared to the same ply embedded in a UD laminate. Specifically, moderate transverse compression increases the apparent shear strength of a ply. Similarly in-plane shear significantly reduces the compressive strength of a ply. The evaluation of the in-situ strength also makes a distinction between thin and thick plies. The definition for a thick ply is a ply in which the slit crack is much smaller than the ply thickness. For epoxy E-glass and epoxy carbon laminates, the suggested threshold between thin and thick plies is 0.7 mm ([19] and [24]).

The implemented LaRC04 (3-D) failure criterion ACP assumes linear shear behavior and small angle deflection. The abbreviation LaRC stands for Langley Research Center.

 

LaRC03/LaRC04 Constants

The required unidirectional properties for the criteria are:

Image Added, Image Added, Image Added, Image Added, Image Added, Image Added, Image Added, Image Added, Image Added, Image Added, and Image Added.

where Image Added is the longitudinal shear strength and Image Added and Image Added are the fracture toughness for mode I and II.

The following LaRC Constants are required for postprocessing in ACP:

  • Fracture Toughness Ratio: Image Added (Dimensionless)

  • Fracture Toughness Mode I: Image Added (Force / Length)

  • Fracture Toughness Mode II: Image Added (Force / Length)

  • Fracture Angle under Compression: Image Added (Degrees)

  • Thin Ply Thickness Limit (Length)

The fracture angle can be determined in tests or taken to be Image Added which has proven to have good results for carbon/epoxy and glass/epoxy laminates [30]. The Thin Ply Thickness Limit is the only default value set for the LaRC parameters. The following reference values are drawn from [37]:


ParameterTypical Values (Carbon/epoxy)
Elastic Modulus, Image Added (GPa)128
Elastic Modulus, Image Added, Image Added (GPa)7.63
Fracture Angle Image Added (deg)53
Fracture Toughness Mode 1, Image Added (N/mm)0.28
Fracture Toughness Mode 2, Image Added (N/mm)0.79
Fracture Toughness Ratio, g0.35
Thin Ply Thickness Limit (mm)0.7


General Expressions

Several failure functions involve the friction coefficients, in-situ strengths, and fiber misalignment. These values are described in the following sections.

Friction Coefficients

Laminates tend not too fail in the plane of maximum shear stress. This is attributed to internal friction and considered in the LaRC failure criteria with two friction coefficients:

Transverse Friction Coefficient: Image Added
Longitudinal Friction Coefficient: Image Added

In-Situ Ply Strength

The in-situ transverse direct strength and longitudinal shear strength for a thin ply are:

Image Added


where:

Image Added = thickness of an embedded ply
Image Added
Image Added

For a thick ply, the in-situ strengths are not a function of the ply thickness:

Image Added



Fiber Misalignment Frame

Fiber compression, where the plies fail due to fiber kinking, is handled separately for transverse tension and transverse compression. In the model, imperfections in the fiber alignment are represented by regions of waviness, where transformed stresses can be calculated using a misalignment frame transforming the "original stresses". There are two different misalignment frames for LaRC03 (2-D) and LaRC04 (3-D).

LaRC03

For LaRC03, the stresses in the misaligned frame are computed as follows:

Image Added


The misalignment angle for pure compression Image Added can be derived to 114 using Image Added and Image Added in the equations above as well as the stresses Image Added and Image Added the quadratic interaction criterion presented in Equation 5–93 for matrix compression.

Image Added


The total misalignment angle Image Added is calculated from:

Image Added


LaRC04

The 2-D misalignment model assumes that the kinking occurs in the plane of the lamina. LaRC04 incorporates a more complex 3-D model for the kink band formation. The kink plane is at an angleImage Added to the plane of the lamina. It is assumed to lie at an angle so that Image Added and is thus given by:

Image Added


and the stresses rotated in this plane are:

Image Added
Image Added
Image Added
Image Added
Image Added

Following the definition of a kink plane, the stresses are rotated into a misaligned frame. This frame defined by evaluating the initial and the misalignment angles for pure compression as well as the shear strain under the assumption of linear shear behavior and small angle approximation:

Image Added


where:

Image Added = the misalignment angle for pure compression.
Image Added
Image Added
Image Added

Following this, the stresses can be rotated into the misaligned coordinate system:

Image Added
Image Added
Image Added
Image Added
Image Added


LaRC03 (2-D)

The following sections describe the failure modes for LaRC03 (2-D).

Fiber Failure

For fiber tension a simple maximum strain approach is applied:

Image Added


Fiber compression failure for matrix compression is calculated as follows:

Image Added


For fiber compression failure with matrix tension, the following quadratic equation has to be solved:

Image Added

Matrix Failure

The formulation for matrix tensile failure is similar to that of fiber compressive failure under transverse compression. The difference is that the stress terms are not in the misaligned frame.

Image Added

Matrix compression failure is divided into two separate cases depending on the longitudal loading. The failure function for the first case Image Added is:

Image Added

where the effective shear stresses for matrix compression are based on the Mohr-Coulomb criterion which relates the effective shear stresses with the stresses of the fracture plane in Mohr's circle.

Image Added

The transverse shear strength Image Added in terms of the transverse compressive strength and the fracture angle can be written as:

Image Added

The failure function for the second case Image Added is:

Image Added

where the effective shear stresses are rotated into the misaligned frame:

Image Added
Image Added


LaRC04 (3-D)

The following sections describe the failure modes for LaRC04 (3-D).

Fiber Failure

The LaRC04 fiber tensile failure criteria is simply a maximum allowable stress criterion with no interaction of other components:

Image Added

Fiber compressive failure is divided into two components depending of the direction of the transverse stress. For transverse compression it is:

Image Added

The failure function for fiber compression and matrix tension is based on the ANSYS Combined Stresses and Strains formulation for the LaRC criteria.

Image Added

Matrix Failure

The failure function for matrix tension is based on the ANSYS Combined Stresses and Strains formulation for the LaRC criteria.

Image Added


Matrix compressive failure is given by:

Image Added

where:

Image Added
Image Added
Image Added

Matrix compressive failure with transverse tension is given by:

Image Added



Isotropic Material Failure

The failure criteria for isotropic materials is based on the von Mises stress (or equivalent stress in Mechanical):

Image Added

or on the von Mises strain (or equivalent strain in Mechanical):

Image Added

whereImage Added andImage Added are the first and second principal strains. For isotropic material, the stress failure function is defined as:

Image Added


and the strain failure function is defined as:

Image Added



Failure Criteria vs. Ply Type Table

The table below illustrates which failure criteria evaluates the safety of the different ply types.



Ply Type




Failure CriteriaRegular (UD)WovenHomogeneous CoreHoneycomb CoreIsotropicSandwich
Max Strain



Max Stress



Tsai-Wu



Tsai-Hill



Hofmann



Hashin




Puck√ [1]



Cuntze




LaRC




Wrinkling




√ [2]
Core Failure



Von Mises





  1. In combination with Puck for Woven specifications.

  2. Sandwich is a laminate with at least one core layer.

Limitations and Recommendations

Interlaminar shear strains of linear triangular shell elements can not be evaluated. Interlaminar shear stresses of linear triangular shell elements can be evaluated by ANSYS but not by ACP. By default, the ANSYS .RST results file contains stress and strain data, however, they may be excluded. In the case of excluded stresses and strains, ACP can evaluate stresses and strains on the basis of the deformation and rotation fields in the results file. Nonlinear effects are not considered by ACP and can induce inaccurate stresses and strains. In general, it is recommended to include the stress and strain data in the .RST data. More information can be found in Solutions.

ACP provides a unique method to evaluate interlaminar normal stresses (INS) for shell elements. This calculation of the INS requires the evaluation of the shell curvature. It is therefore recommended to use quadratic shell elements when INS are of interest. The quadratic elements contain the curvature information per element and offer a better approximation than linear elements. The curvature for a linear shell element is determined from its neighboring elements. This evaluation does not consider INS induced by edge effects or out-of-plane loads (e.g. inserts, pressures, etc.).