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nameUpper Upright Bearing Cap.zip

The Upper Upright Bearing Cap

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titlePart Details

Model Version: 8.0

Material: AISI 4130 steel, annealed at 865C6061-T6

Yield Strength: 4.600e+08 Pa

Validation: June 15th, 2023

By: Katherine Nguyen

Table of Contents
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maxLevel6
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typelist
printablefalse

Loading

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titleGeneral Loading Information

Only applying Fz force

  • Only loading cases 2 and 4 are tested, since there is only one force and no moments being applied, these are the greatest magnitudes of force in both positive and negative Z

Loading Case #1:

Upright to

LCA

UCA

-3299.679523

2211

-115.

687897

1178968

-

52.35353565

0

0

0

Loading Case #2:

Upright to

LCA

UCA

-6369

5289.

683482

283482

1976

184.

269598

5304023

586

493.

7106375

6893625

0

0

0

Only Fz force applied

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Loading Case #3:

Upright to

LCA

UCA

9264

-8504.

244391

324391

1816

-296.

545461

6954611

390

369.

3182687

6017313

0

0

0

Loading Case #4:

Upright to

LCA

UCA

-8143

6762.

498426

228426

2526

235.

632085

9179152

-

847

533.

4304298

8395702

0

0

0

Only Fz force applied

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Loading Case #5:

Upright to

LCA

UCA

11844

-10872.

22222

67222

2322

-379.

421431

3214308

-

624

346.

6421637

9078363

0

0

0

Fixtures

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Mesh Refinement

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0.25 mm element size; 0.225 mm min element size on this chamfered edge

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Mesh Convergence & Results

Case #2: Forwards Left

Node Size

Max Stress (Pa)

Location

1.5 2 mm

12.547e447e+0706

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1.25 75 mm

12.570e545e+0706

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 1

1.5 mm

 12.504e711e+0706 

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 01.75 25 mm

 12.554e916e+0706

 

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 0.5 Image Added

1 mm

 13.563e000e+0706

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Case #4: Forwards Right

Node Size

Max Stress (Pa)

Location

 1.5 2 mm

 31.391e055e+0706 

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 11.25 75 mm

 31.406e097e+0706

 

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 1 Image Added

1.5 mm

 31.374e186e+0706

 

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  0.75 Image Added

1.25 mm

 31.401e244e+0706

 

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 0.5 Image Added

1 mm

 31.480e305e+0706

 

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titleMore pics
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Recommendations

The bearing housing cap passed both extreme cases, with the lowest safety factor (311.5933) occurring in case #4#2.