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DescriptionBMS Carrier Firmware
Target releaseMSXIV
Epic
Document owner
Project leads
Team membersArshan Khanifar Zubair Waheed (Deactivated)

Goals / Background / Strategic Fit / Requirements

Detail the behaviour of the BMS carrier board and how firmware should enable/control it

Background and strategic fit

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Monitors voltages, currents, temperatures, fan status and a whole bunch of other things relevant to the the battery and other battery related boards.

Board Overview (Firmware)

Inputs 

Outputs 

Possible Events I/O 

  • CAN (inout)
  • Kill Switch (in) (?)
  • AFEs (iso-SPI) (inout)
  • Fan Control (out)
  • Current Sense Board (out) (?)
  • Relays (inout)

Stuff that happens (Internal / Synchronous) Possible Events

  • CAN Message recieved
  • Monitor Temparature (AFE)
    • Too High→ increase fan speed
    • Too low → who cares (?)
  • Car powered on
    • validate battery health / status
    • turn on relays
    • turn on current sense board
  • Monitors state of charge
    • Voltage
    • Current

Stuff that happens (External / Out of our control / Asynchronous)  

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  • Kill Switch flipped (?)
  • AFE Under/Over volt
    • Disconnect relay

Meeting Notes

  • logs all 
    • Voltage, 
    • Temp, 
    • Current
    • Relay States
  • Controls
    • Relays
  • used for state of the charge model: 
    • state of the charge status of battery how much eneergyenergy
    • we need fast logging for a good soc model
    • overcharge
    • over temperature
    • over current
    • undercharge
    • power distribution tells u something’s wrong
      • dc dc failed
    • precharge board: 
      • precharge failed 
    • controls the relays
    • if AFE undervoltage, we disconnect the relays
    • you can also disconnect from car power button so that comes from can
    • other conditions: 
    • controls fans based on the temp
    • car turn on: checks battery pack status, then connects relays
    • turns on the current sense board: firmware doesn't need to care it's literally a line that goes to it.
    • PI RPI will be SOC algorithm
      • connetion between pi's havnehaven't made decision

How it works: 

Questions

QuestionAnswer
What are the conditions under which we disconnect the relays?


How many ways are there to change the relay state? Is BMS Carrier the only one controlling them?

What are the incoming CAN messages?


What are the outgoing CAN messages?

How is state of charge calculated? 


What's the maximum rate we can have for voltage measurement?
What's the maximum rate we can have for current measurement?
What should it do when we power the car ON?
How are we computing the SOC? 
What are the temperature ranges for fan control?
Can fan status be monitored? Does it need to be? (rpm too high/too low)

Some Guys Masters Thesis on EV BMS - https://pdfs.semanticscholar.org/7b9d/934eaf10114c091e1229ed4d65de3a1002a0.pdf

LTC6811 (Battery Monitor) Datasheet - https://www.analog.com/media/en/technical-documentation/data-sheets/68111fb.pdf