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There are many criteria to select our cell from, I believe the ones shown below are the most important.

Specification (Unit)

Why it’s Important

Manufacturer

We’re going to be buying hundreds of cells. In keeping with our goal of making MS16’s battery pack reliable, it would serve us better to buy cells from manufacturers that are already well-known (LG, Samsung, Molicel, Panasonic, Sony, Sanyo).

Size (eg. 18650, 21700, 26500)

The physical size of the battery determines the volume of the pack. Larger sizes also correlate positively with higher gravimetric and volumetric energy density (not always true). For MS16 we will be sticking to cylindrical cells.

Chemistry

Different chemistries have different properties. For MS16 we will be sticking to Li-Ion NMC/NCA cells. Good reading for common Li-Ion chemistries: https://batteryuniversity.com/article/bu-205-types-of-lithium-ion

image-20240923-013513.pngImage Added

Gravimetric (Wh/kg)/Volumetric Energy Density (Wh/L)

Gravimetric energy density shows how much energy a cell can hold per unit mass (usually Wh/kg). Volumetric energy density shows how much energy a cell can hold per unit volume (usually Wh/L).

We generally want to minimize this or at least keep it reasonably low such that it doesn’t affect the car’s performance (too heavy) or design (batteries take too much space) to any large extent.

Capacity (Ah)

There isn’t much wiggle room for the pack’s series count due to the max voltage constraint given by the motor controller, we’re also keeping the motor the same. The parallel count however will depend on the cell capacity.

Note: Most manufacturers will give their nominal capacity at a 0.2C rating, which is standard. It would be ideal to also look at the cell’s capacity at higher discharge currents/C-ratings and see how close it remains to the nominal capacity.

DCIR/ACIR (mOhms)

DCIR and ACIR technically measure different things, DCIR measures internal resistance and ACIR measures internal impedance [3]. DCIR is more useful to us since it’s more reflective of the actual use case of the cell under DC load, but ACIR is generally more standardized and is often what you’ll see in datasheets [4]. The two values do correlate though, so if there aren’t any DCIR values of the cell available from the datasheet or the internet, the ACIR still gives a good ballpark idea. [5]

Max Charge/Discharge (A)

Max charge isn’t incredibly important because the only charging source for the pack is from the solar array, and it won’t be supplying very much current. [6]

Max discharge current will be what determines our cell’s max power output capability. The max power for our motor is 5000W [7], but we’d benefit more from power consumption vs. speed driving test data from MS15 [I’ll include it here after we get that data].

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  1. We can use the cell to configure the pack as close as possible to the reg’s max energy capacity. Because of the reg change, MS16 battery pack will have less energy than MS15 battery pack (likely by around 1kWh) [8]. If we’re going to have less energy this car, we want to have as much energy as we can still get.

  2. The cell will strike a balance between lower capacity (which will lead to more total cells and a higher parallel count → less load for each individual cell → better thermals) and weight + volume (prevent our pack from becoming too large and too heavy where it will start noticeably affecting performance and design).

Cell Selection Organization + Timeline

We’ll be using Jira for frequent updates on progress and Discord #bat-cell channel for discussions. The timeline is shown on Jira as well, but I expect we should have a cell selected (based on the datasheet) no later than a week after ASC2026 regs drop (first week of November). Afterwards, we will acquire some samples from distributors to check that we’re not dropping >$1000 on knock-off cells that don’t match the datasheet.

To get started on finding cells, use this: Cell Sourcing MS15 Confluence page on cell sourcing and start looking around distributors for what kind of cells are available and read their datasheets.

If you’ve found a cell that looks good, add it to this Excel sheet: MS16 Cell Selection Candidates.xlsx

Resources

[1] Insert ASC2026 regs here after it drops

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