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The solar array consists of 259 260 Maxon Gen III UHP cells arranged in 12 panels. The arrangement of the panels is constrained by the fact that MSXV is using the panels originally designed for MSXIV.

Key Parameters

Area

3.9627m2 98658m2 = 153cm2 153.33cm2 x 259 260 cells

As per ASC 8.1.B, SOVs have a maximum solar cell area of 4m2, which is 261 of our cells.

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From datasheet given at 1000W/m2

Configuration

MPPT Arrangement Sheet

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Panels are connected in two parallel strings each consisting of 5 Nomura MPPTs. Ideal diodes are used to prevent the strings from back feeding each other. The output voltage limit of each MPPT is set such that the maximum voltage of each strings is equal to the max charge voltage of the HV battery, allowing a direct connection to the pack.

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BMS Current Sense - Monitors pack current and calculates SoC with a fuel gauge IC.

BMS AFE - Measures

Drive Interfaces

Pedal

Steering

Rear Visibility

Since the canopy provides no rear visibility, to comply with ASC 9.5.E Rear Vision a rear view camera system is present. A Mobius USB action camera (Rev B, 116 FOV) connects to a Raspberry Pi Zero which outputs to an HDMI display on the driver dashboard.

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Project

Summary

Controller Board

The “brain” of the boards; all boards that require ‘decision making’ or firmware-controlled inputs or outputs will have a controller board

Power Distribution

This board controls the power flow of all other devices in the car. It chooses who gets power, where the source of the power is, and monitors the power drawn

Power Select: selects the power source that the car draws power from. It selects between the AUX (usually used only for fans, horn, telemetry, main contactor relays), and DCDC (LV power from main pack)

Power Distribution: contains many firmware-controlled load switches that deliver power to all other boards/devices on the vehicles (boards, fans, horn, lights, etc). Also monitors the current draw for each load. Contains many connectors for other boards to plug into

Disconnects the battery if the voltage falls below a certain threshold.

Provides additional protection features, including

  • fuse to limit short-circuit current

  • inrush-current limiting

  • reverse polarity protection.

Centre Console

Serves as the hub of communication between the driver and the car. Displays useful information (speed, battery state, left/right turn signals, Battery Protection System warnings) to the driver in the form of LEDs and 7-segment displays.

It also receives input from 6 buttons, allowing the driver to Power On the vehicle, switch drive states (Drive, Neutral, Reverse), and enable/disable regen braking and hazard lights.

Motor Controller Interface (MCI)

Talks to motor controllers, we control the motors/get motor information through this board. 

BMS Carrier

This board is responsible for protecting the battery. Its responsibilities are:

  • Logging Voltage, Current, Temperature

  • Calculating the state of charge

  • Detecting battery faults and acting upon them

BMS AFE

Used to measure cell voltage and temperatures from each individual battery module, and also keep the cells balanced

BMS Current Sense

Measures the total current flowing from the battery pack.

DCDC

Converts the high voltage (110-150V) to the necessary low voltage of 12V nominal (ends up being 13-14V)

Pedal

Measures the angle of both pedals in the car (accelerator and brakes). This information is used to know how much each pedal is pressed, and then use this information to execute some functions (e.g if the accelerator is not pressed then regen braking will occur; if brakes are pressed, then brake lights should turn on)

Steering

Used for measuring steering angle as well as controls present on the stalk (lights, signals, horn).

Solar Sense/MPPTs

Solar sense: Measures the array module and array voltage, temperature, current

MPPT: Converting high current low voltage output from the solar panels into low current high voltage power compatible with our batteries and motors

Steering Stalk

The physical steering stalk that the driver uses, taken off an old vehicle, currently in the bay. It contains its own circuitry that must be understood such that we can interface with it and understand how to read its inputs.

Motor Testing

To test the motor and motor controller work correctly

Electrical Systems PVDR/VDR

Comprehensive design report including technical documents mechanical systems, electrical systems, batteries, and solar cells.

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