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DescriptionProject plan for the DCDC converter board
Target release
Epic
Document owner
Project leadsKeith Wong (Deactivated), Former user (Deleted)Taiping Li


Team members


Goals

  • Step down the battery voltage to 12 V for the boards, lights and horn
  • Provide adequeate current for the boards, lights and horn to operate properlyProvide a stable, reliable 12V supply to all of the LV systems

Background and strategic fit

The lithium-ion battery in the car is charged at a maximum voltage of 160 150 V. However, the circuit boards, lights, and horn operate with an input voltage of 12 V. Therefore, the voltage needs to be stepped down to allow for proper operation.all of the LV system is designed to operate off of 12V. Two DC-DC converters will be used in parallel to reduce the load under normal conditions, and if a failure occurs, each DC-DC should be able to handle the entire LV system's load continuously. 

Requirements

#TitleUser StoryImportanceNotes
1Step down voltage from 151V 151 V to 12 VFind an appropriate part
  • Input range for the DCDC converter is the range of voltages for the battery (108 - 151 V, 129.6 V nominal)
2

Supply the required current for the electrical components on the board

Find required part or use multiple converters to supply the proper current

  • Boards should be on a separate rail from the lights and horn
  • Boards require approximately 10 A of current at peak
  • Horn and lights require 5 + ? A of current at peak

  • Designed to supply ~ 20A continuously with no significant temperature rise (< 20 degrees C) 
3Provide redundancy for the circuit boardsPut parts into a configuration that allows for redundancy in case of failure
  • Parallel operation
4Add protection to converter inputAssure that the DCDC converter board is adequately protected from overvoltage, overcurrent, and reverse voltage

User interaction and design

Key Components: 

DCDC for Boards: VICOR V110C12E100BG3 http://www.vicorpower.com/products?productType=cfg&productKey=V110C12E100BG3

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  • Input fusing according to manufacture specifications, and output fusing is done on Power Distribution
5Temperature SensingWe need a way to wire thermistors up to the DC-DC. The reference voltage and output signal is sent to Power Distribution where it will be sampled by the MCU's ADC
  • Through hole 10k NTC and taped to the DC-DC? Or we can also use a SMD thermistor near the DC-DC for convenience