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These are just the cases for fwd left and fwd right acceleration. Before I finish the last two cases, I figured I should let these ones get roasted in case my FEA stinks 💯

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Fwd left acceleration

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2. Roller geometry on the rim mating surface of the hub nut

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Mesh

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Mesh Convergence

Material yield strength: 4.6e+08 N/m^2

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  • Max stress converging at ~1.22e+06N/m^2 < yield strength , part passing→ PASS

Node Size

Max Stress

Location

Max 3.11861 mm, Min 1.03953 mm

1.201e+06N/m^2

Along edge of nut’s ID, near the rim-mating surface

Max 2.81681 mm, Min 0.938926 mm

1.236e+06N/m^2

Same as above, except at a different spot along the edge

Max 2.76651 mm, Min 0.922159 mm

1.224e+06N/m^2

Same as above

Max 2.61561 mm, Min 0.87186 mm

1.221e+06N/m^2

Same as above

Max 2.3641 mm, Min 0.788027 mm

1.226e+06N/m^2

Same as 3.11mm node

Fwd right acceleration

  • Max stress converging at ~4.6e+06N/m^2 < yield strength → PASS

Node Size

Max Stress

Location

Max 3.11861 mm, Min 1.03953 mm

4.504e+06N/m^2

Along edge of nut’s ID, near the rim-mating surface

Max 2.81681 mm, Min 0.938926 mm

4.634e+06N/m^2

Same as above, except at a different spot along the edge

Max 2.76651 mm, Min 0.922159 mm

4.590e+06N/m^2

Same as above

Max 2.61561 mm, Min 0.87186 mm

4.578e+06N/m^2

Same as above

Max 2.46471 mm, Min 0.82156 mm

4.628e+06N/m^2

Same as 3.11mm node

Image Added

Max 2.3641 mm, Min 0.788027 mm

4.599e+06N/m^2

Same as 3.11mm node

Image Removed

above

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Results

Fwd left acceleration - 2.36 mm node

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Fwd right acceleration - 2.36 mm node

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