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https://www.emsclad.com/fileadmin/Data/Divisions/EMS/Sigma_Clad_60.pdf

Due to issues welding the EMS Sigma 60 directly to the cells(requires too much weld energy, so you can’t do a lot of welds in a short time), nickel strips need to be welded to the cells and the sigma 60.

  • In MSXIV they found that thinner nickel strips were better – 3 criteria were considered: Power loss and heat dissipated, Manufacturability, Safety

  • Power loss was marginally higher with the thinnest strips(0.1mm vs 0.15 and 0.20mm) but since a low weld energy was needed to be safer and allow lots of welds to be done, the 0.1mm nickel was chosen

 Nickel Strip Selection