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DRI: Aidan Lehal Salman Rasheed

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The tubes (grey circular) will be welded together using a jig, and the ribs (Orange) will be welded with the same jig.

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Welding Jig

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Welding jig supporting horizontal pipe while aligning rib at designated location.

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Welding Jig supporting two tubes to create a T joint or corner once welded

MDF Mold:

  • Made out of MDF, slots for ribs to be placed, with hardstops at the front and back to prevent movement.

  • MDF does not require welding

  • MDF base can be reused by removing the ribs from the slots and replacing them with new ones (that fit a different panel)

  • MDF will have to be purchased

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  • 8 Rib Planks (cut to length with slots)

  • 2 Side Planks

  • 2 Hardtop Hard-stop Planks

  • 20 Aluminum Brackets

  • >150 3/4” Wood Screws

  • Impact Drill/Drill/Screwdriver

  • 90degree Clamp/Blocks

  • Shims the same height as the clamp/blocks

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