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3) Seeing how much patchwork is necessary if we disregard the geometry and go with a panel that has a rectangular cross-section everywhere

Abdel

April 24

Solution 1 Aidan Lehal Salman Rasheed

Updates:

  • worry abt making foam blocks tangent with sheet metal, as well as thinness

    • solved placing blocks on the ground, or equivalent surface as opposed to the sheet metal surface.

    • using foam/MDF on the outsides and sheet metal in the middle constant cross-section parts.

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  • explore the following ideas and get a prelim design CAD ready for May 1

    • foam/mdf sections on the edges, sheet metal in the middle

    • using inside surface of the roof as "a-side" to reduce the amount of additional material needed to get the desired geometry and reflect the proper curve

Solution 2 Mohamed Goha Min Qian Lu (Deactivated)

Updates:

  • isolated problem areas

  • getting deviations in order to figure out how many ribs we need

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  • define the number of ribs needed

  • create mockup

  • upload to grabcad and catch Mohamed Goha up

Solution 3 Abdelrahman Hassouneh (Unlicensed)

Updates:

  • found that the problem area is not terrible in surface area, but does have deviations of 1/4in

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  • measuring how much of the roof panel comes off of the mold using surface extrude and displacement thing

  • ms aero comparison - create mock roof panel using original mold and insert into assembly to see what it looks like, try sldprt first then assem if not possible

Others/Misc.

Next Steps:

  • check if changing “a-side” of the panel comes with any negative impacts on aerobody or layup processes

May 1 - CAD prelim mockup deadline!

Solution 1 Aidan Lehal Salman Rasheed

Updates:

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Solution 2 Mohamed Goha Min Qian Lu (Deactivated)

Updates:

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Solution 3 Abdelrahman Hassouneh (Unlicensed)

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Others/Misc.

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May 8 - Solution Decision!

Solution 1 Aidan Lehal Salman Rasheed

Updates:

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Solution 2 Mohamed Goha Min Qian Lu (Deactivated)

Updates:

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Solution 3 Abdelrahman Hassouneh (Unlicensed)

Updates:

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Others/Misc.

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