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Restarted, and remade OSS, then got these errors:

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Static Structural

Haven’t got to this part due to issues with ACP-Pre, however, below are ideas of what I will be doing:

  • Set load solid with a 5g acceleration into the door panel

  • Fix faces of hinge and latch which are in contact with the chassis

    • Back face of simplified hinge

    • Cross section face of striker rod which is connected to chassis beam

    • NOTE: double check if deformations make sense, as well as stresses

  • Currently everything just has contact regions with each other, probably need to change

  • Goal is to see if Tsai-Wu failure criteria is met

April 15 Update

  • After meeting with Tommy, scrap simplified hinge and use normal hinge

    • Need to update CAD assembly to reflect this

    • Note: Ansys doesn’t like configurations of the same part

      • Solution: save configs as separate parts for now

      • Ansys also can’t find files in other directories - for now just find files when pop up window appears

Model

  • Make all materials structural steel

    • For door panel, make structural steel 2 for now, will overwrite later

  • Change contact auto creation tolerance from 3mm to smaller (e.g. 0.5mm)

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  • Can update mesh size later (currently 3mm)

ACP Pre

  • Changed stackup from 0, 30 60 to 0, 45, 90

Static Structural

Force:

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Supports (remote displacement of 0):

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Results:

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  • Deflection is moving in right direction

  • Simulation values cannot be verified, are ridiculously high (not a very good sign)

    • Definitively need to revisit

  • Want to see stress distribution on actual door panel

    • Simplify geometry first?