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1.1 Hood Mounting Methods & Locations

Calculation Assumptions:

  • Entire mass of vehicle is considered in the 2G bump force

  • Assuming worst case condition, where the entire load is applied in shear

  • Max. shear strength of LOCTITE® EA E-120HP adhesive = 20 N/mm^2 (is assumed to be equivalent to that of the adhesive being cured on Epoxy material for 12 hours @ 65 °C)

Table 1: Proposed Mounting Locations & Method for the Hood Panel

Bonding to Adjacent Panels

Method

Validation/Rationale

HeadlightsSide panels

Epoxy Adhesive

Bonding area calculations (Excel attached, below)

Windshield

Quarter-turn fasteners

Windshield must be removeable, quarter-turn fasteners will be used for windshield mounting to other panels

Bottom Panels

Epoxy Adhesive

Modify hood panel to have inward curve along the bottom edge to allow the panel to join with the bottom panel.

Hood-headlight bonding area validation:

Assumptions:

Considering 2g bump force based on mass of entire vehicleImage Added

View file
nameHood-bonding-hand-calcs.xlsx

Final Design

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Manufacturing and Assembly Plans

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