Versions Compared

Version Old Version 4 New Version 5
Changes made by

Kristen S

Kristen S

Saved on

Key

  • This line was added.
  • This line was removed.
  • Formatting was changed.

...

Project

Goal

OG Date

Date (March)

Priority

Catamaran Cover

Complete manufacturing

2 months
End of February

2 months

End of April

Status
colourRed
titleHigh

Seats

Complete manufacturing

  • mockup needs to be done as early as possible for any changes for manufacturing

2 months
End of April

2 Months

Status
colourRed
titleHigh

Doors

Complete manufacturing plan

** Any Structures changes to hinges need to be communicated

2 months
End of February

2 Months

Status
colourRed
titleHigh

Trim

Complete detailed design
Started manufacturing plan

4 months
End of April

Status
colourYellow
titleMedium

Dashboard

Complete detailed design
Started manufacturing plan

4 months
End of April

Status
colourYellow
titleMedium

Displays

Ensure Infotainment display works
Complete design of Driver Display
Wires for strategy dashboard
Wires for telemetry dashboard

2 months
End of February

4 months

End of April

Status
colourGreen
titleLow

“easiest”

Manufacturing Projects

Note

Will recommend that we email the Scrutineers that review the VDRs to get feedback on our seats and steering wheel, both of which we are designing from scratch. Strongly recommend we do this asap so that we don’t run into problems when it’s too late.

Project

Task

Time Allocation

Status

Catamaran Cover + Seats

Obtain all materials required for manufacturing the catamaran cover
(MDF, layup consumables)

Finish assembly plan

BOT

Status
colourYellow
titleIn PRogress

All MDF for catamaran cover by mid-march, mdf for seats and doors by EOT

Catamaran Cover

Install catamaran items on bottom panel + chassis

2 weeks

Status
titleNot Started

Manufacture Major Battery Box Panels (bottom + side walls + lid)
• Machine Molds
• Fabricate tooling
• Fabricate panels

3 weeks

Status
titleNot Started

Manufacture Internal Parts
• 3D printing
• Cutting and thermoforming polycarbonate

Status
titleNot Started

Dry Run Assembly with Electronics

• Install electronics and battery modules

• Mark part locations

• Test fit catamaran cover into car

→ Will gate electrical

1 week

Status
titleNot Started

Final Assembly
• Epoxy internal components
• Install electricals

• Permanent mounting of catamaran cover to chassis

2 weeks

Status
titleNot Started

External Finish
• Add fabrics and other cosmetic trim to battery box

Status
titleNice to Have

TBD

Status
titleNot Started

Seats

Seats Mock-up (optional)
• Fabricate and install flat panels in wood to verify seating position, harness pass-thru, visibility, steering wheel and pedal position
• May need to mock-up seatback using flat sheets

1 week

Status
colourGreen
titleDONE

Manufacture Seats Flat Panels
• Machine Molds
• Fabricate all seats flat panels in carbon fibre (can include ballast box too if also flat panels)
• Bond flat panels to bottom panel/structural elements

2 weeks

Status
titleNot Started

Manufacture Seatbacks
• Fabricate tooling for non-flat panels
• Fabricate non-flat seatback panels
• Install seatbacks into car

2 weeks

Status
titleNot Started

Finishing Touches
• Fabricate foam padding and cushions and install
• Fabricate and install remaining fabric coverings
• Fabricate and install headrest
• Ballast box finishing touches (lid, tie-downs)
• Install harnesses

TBD

Status
titleNot Started

...