Compiling notes, tips, and instructions on various stages of Aero-Chassis Integration
W21 - Aero-Chassis Integration Resources
Adhesives Information:
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Adhesive Usage: LOCTITE EA E-120HP - Epoxy adhesive - Henkel Adhesives (henkel-adhesives.com)
Part Bonded to Chassis | No. of 50mL Cartridges Used |
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Front + Rear Bulkheads | 2.5 |
General Advice:
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Panel Integration Planning [WORK IN PROGRESS]:
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Order of Integration
A, C Bulkheads
Bottom Panel
Dynamics Assembly / Panel Manufacturing
B-Bulkhead
Panel Trimming & Painting / Interiors Assembly
Floor Panels
Side Panels
Doors
Hood
Headlights
Removable Panels
Windshield
Roof
Trunk
Order of Panel Trimming
Bottom Panel - trimmed using mold outline
Bulkheads - trimmed using a stencil
Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel
Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel and side panel
Roof - trimmed using mold outline, clamp to chassis, trim to fit with side panels
Hood - trimmed using mold outline, clamp to side panels and trim to bottom and side panels
Doors - trimmed using mold outline, trim to side panels
Floor panels - trimmed using a stencil (?), trim to fit within chassis, bulkheads and seats
Panel Specific Instructions:
Bottom Panel:
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