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MDF Dimensions
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Part | MDF Sheet Dimensions (mm) | Order |
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BatteryBoxWallPlug | 309.65 x 1170 x 20 (x3 sheets) | 1.5” x 4” x 20mm (x3 sheets) | BatteryBoxBottomPlug | 795.66 x 1170 x 20 (x2 sheets) | 3” x 4” x 20mm (x2 sheets) | BatteryBoxLidPlug | 808.36 x 1170 x 20 (x3 sheets) | 3” x 4” x 20mm (x3 sheets) | RearElecLeftWallPlug | 309.65 x 1062.45 x 20 (x4 sheets) | 1.5” x 3.5” x 20mm (x4 sheets) | RearElecRightWallPlug | 309.65 x 1062.45 x 20 (x4 sheets) | 1.5” x 3.5” x 20mm (x4 sheets) | RearElecBottomPlug | 753.76 x 1001.66 x 20 (x2 sheets) | 2.5” x 3.5” x 20mm (x2 sheets) | RearElecLidPlug | 798.36 x 1071.06 x 20 (x3 sheets) | 3” x 4” x 20mm (x3 sheets) | Final Order | | 1.5” x 4” x 20mm (x11 sheets) 3” x 4” x 20mm (x10 sheets) |
CNC Prep Procedure - Cut MDF to required size
- Glue sheets together
- Talk to Brian from E5 machine shop
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Molds and Final Fibreglass Parts
Mold Manufacturing Plan
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Final Fibreglass Part Manufacturing Plan
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Order of Manufacturing (First to Last)
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Method
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BB Bottom
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Wet Layup
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RE Bottom
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Wet Layup
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BB Wall (x2)
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Infusion
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BB Lid
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Infusion
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RE Right Wall
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Infusion
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RE Left Wall
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Infusion
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RE Lid
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Infusion
Misc. Components Manufacturing Plan
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Securing Brackets
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Refer to the Polycarbonate map for bracket cutouts.
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Cut the brackets from the polycarbonate sheet (vertical band saw or waterjet, method TBD).
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Label each bracket according to the diagram below.
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| Google drive docs |
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| width | 720 |
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| showLink | true |
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| url | https://docs.google.com/document/d/186wWFRfGklZ9kJaeZdxjLkvmw6rZkbMI_bcBuOPagKM/edit# |
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| height | 960 |
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