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1. Take CAD mold and CNC them

2. Line mold with wax (anti-peeler)

3. Take the carbon fiber and (2 layers) and vacuum bag (about 24-48 hours)

4. Place in the nomex and coat with resin (vacuum bag again) (about 24-48 hours)

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1. Place 1 layer of Kevlar onto the nomex in the shoulder area (between head and top of shoulder)

2. Place the final 2 layers of carbon fiber and vacuum /back again (about 24-48 hours)

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1. Slowly remove from the mold

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1. Cut foam to fit inside the seatback (please see assembly doc)

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1. Adhere foam together with the tape/spray (will need to be clamped down)

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1. After the foam has uncompressed adhere it to the seat back with DP-420 (the carbon fiber will need to be cleaned with acetone and sandpaper before using the adhesive)

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1. Adhere extra support to the foam with the tape/spray (side cushioning, bolsters, lumbar, and headrest)

Seat Supports:

Materials:

·        Carbon fiber flat panel

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