Page Comparison

Catamaran Cover + Seats

Obtain all materials required for manufacturing the catamaran cover
(MDF, layup consumables)

Finish assembly plan

BOT

Catamaran Cover

Install catamaran items on bottom panel + chassis

2 weeks

Manufacture Major Battery Box Panels (bottom + side walls of box+ lid)
• Machine Molds
• Fabricate tooling
• Fabricate panels

3 weeks

Manufacture Flat Panels
(lid + support ribs)Internal Parts
• Machine Molds3D printing
• Fabricate tooling
• Fabricate panels

Assembly of battery box panels

2 weeks

Mount Latches
• Install latches to lid
• Test fit battery box/rear enclosure into car (may be removed after)

1 week

Manufacturing Misc. (Components that go into the battery box)
• Install electronics and battery modulesCutting and thermoforming polycarbonate

Dry Run Assembly with Electronics

• Install electronics and battery modules

• Mark part locations

• Test fit catamaran cover into car

→ Will gate electrical

1 week

Final Assembly
• Epoxy internal components
• Install electricals

• Permanent mounting of catamaran cover to chassis

2 weeks

External Finish
• Add fabrics and other cosmetic trim to battery box

TBD

Seats

Seats Mock-up (optional)
• Fabricate and install flat panels in wood to verify seating position, harness pass-thru, visibility, steering wheel and pedal position
• May need to mock-up seatback using flat sheets

1 week

Manufacture Seats Flat Panels
• Machine Molds
• Fabricate all seats flat panels in carbon fibre (can include ballast box too if also flat panels)
• Bond flat panels to bottom panel/structural elements

2 weeks

Manufacture Seatbacks
• Fabricate tooling for non-flat panels
• Fabricate non-flat seatback panels
• Install seatbacks into car

2 weeks

Finishing Touches
• Fabricate foam padding and cushions and install
• Fabricate and install remaining fabric coverings
• Fabricate and install headrest
• Ballast box finishing touches (lid, tie-downs)
• Install harnesses

TBD

Renzo (Co-op)

• Leading manufacturing of catamaran cover
• Form factoring of dashboard?

On-site

Kristen (Co-op)

• Assisting with manufacturing
• Leading design for displays
• Infotainment liasing w/ Firmware

On-site

Sheila (School)

• Leading manufacturing of seats

On-site

Cordelia (School)

• PM for dashboard
• PM for seats

Remote

Lovisa (SchoolCo-op)

• PM of trim

Remote

Joy (School)

• Assisting with manufacturing
• Form factoring of doors
(door handle)

On-Site
Dependent on COVID situation

Geoffrey (Co-op)

• Form factoring of trim
• Form factoring of doors
• Assembly plan for doors

Remote