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4130 Chromoly | Cold Drawn Mild Steel (1018) | |
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Weldability |
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UTS (Ultimate Tensile Strength) |
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Elastic Modulus |
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Positives |
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Other Teams |
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- Battery enclosure must be secured to the chassis
- Array needs to be attached to chassis with braided steel cable
- Safety belts need to be attached to chassis
- Needs to be designed to accommodate a minimum 5g load from all directions
- Crush zone attached to the chassis on sides of the driver
- Variety of other roll cage requirements
Welding Process
Safety Equipment:
- Fire resistant jacket:
- Safety glasses:
- Welding gloves:
- Welding helmet (approved):
MIG Welding:
- Uses a thin wire as an electrode and filler fed by a wire feeder to the gun. Controlled by a DC power source
- Has gas (MIG) or gasses (Flux core) option
- Easier process to learn, but requires gas and wire feeder, making it less portable
- Cost of MIG welder (small, used) ~$500
TIG Welding:
- Very versatile and produces higher quality welds
- Uses a torch and tungsten electrode, with argon as a shielding gas
- Controlling the torch, wire feeding, movement and having the correct current makes it complicated
- Takes a lot of practice to learn properly
- Very precise, clean, and little clean-up required after. Grinding or smoothing not required
- Cost of TIG welder (small, portable, used) ~$1200
Heating Treating
- Put into a furnace at a predetermined temperature and cooling rate
- Pre-heat the metal prior to welding
- Bring the welds up to 1100-1650 degrees and cool slowly to eliminate stresses and cracks
Welding at UW
- There are courses available at Waterloo and Conestoga if anyone is interested...
- Generally, the university does not like for students to be doing welding on their own
Important Notes from Other Student Teams
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