Page Comparison

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Wire Use	Wire Gauge	Reasoning	Diameter (Nominal)	Datasheet Image	Datasheet Link
Thermistor	22AWG	works with our current microfit crimps getting bulk 22AWG for the rest of the car	1.6mm	Image RemovedImage Added	https://www.iewc.com/assets/specsheets/JuddWire%20PCA.pdf
Voltage Monitor	22AWG	works with our current microfit crimps getting bulk 22AWG for the rest of the car	1.6mm	Same as above	Same as above
Balance Wires	18AWG	To support higher current balancing works with micro-fit crimps Using elsewhere in the car	1.96mm	Image RemovedImage Added	https://www.iewc.com/assets/specsheets/Champlain%20EXAR%20150%20UL3266-3398.pdf

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• Protect the wires from shorts to the underside of the PCB module (the pins for the connectors poke through the board). The pins can be sharp and can rip through the insulation material.

  • Connector pins are highlighted in blue here (this is a view of the underside of the PCB.
    

    Image RemovedImage Added

• Provide strain relief - I need to make a confluence page on why this is important

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The area with all 14 wires going through it at the top will be filled with a rubbery glue - to provide some strain relief to the cables.

Features relevant to Isolation Cover

When the isolation cover, a few features are needed.

How will we get it on - the chamfer (red) allows a lead-in so that it is easier to push the isolation cover on top - otherwise, it would need to be aligned perfectly prior to pressing it in.

The holes (blue) allow the pins on the isolation cover to lock in and keep the isolation cover on the module.

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